Volume 33 Issue 4
Jul 2019
Turn off MathJax
Article Contents
XIAO Biao, YANG Bin, HU Chaojie, XIANG Yanxun, XUAN Fuzhen. Structural Health Monitoring of Filament Wound Pressure Vessel by Embedded Strain Gauges[J]. Chinese Journal of High Pressure Physics, 2019, 33(4): 043401. doi: 10.11858/gywlxb.20190726
Citation: XIAO Biao, YANG Bin, HU Chaojie, XIANG Yanxun, XUAN Fuzhen. Structural Health Monitoring of Filament Wound Pressure Vessel by Embedded Strain Gauges[J]. Chinese Journal of High Pressure Physics, 2019, 33(4): 043401. doi: 10.11858/gywlxb.20190726

Structural Health Monitoring of Filament Wound Pressure Vessel by Embedded Strain Gauges

doi: 10.11858/gywlxb.20190726
  • Received Date: 10 Feb 2019
  • Rev Recd Date: 07 Mar 2019
  • Publish Date: 25 Apr 2019
  • During the manufacturing process of a filament wound pressure vessel, we embed the strain gauges between the metal tank and glass fiber reinforced epoxy composite layer to obtain the capability of in-situ monitoring . Experiments with a full-scale composite pressure vessel during hydraulic fatigue cycling and pressurization are performed. The maximum and minimum pressures in the fatigue test are set as 25 and 2 MPa, and the maximum cycle number is set as 5700 cycles, respectively. The pressurization speed is set as 2 MPa/s from 0 MPa to busting pressure. The strain of the pressure vessel in the two loading tests is monitored by the embedded strain gauge. The relationship between the stain and the loading conditions of the pressure vessel was thus built. Results show that, by embedding the strain gauges during the processing, it is possible to monitor the health status of the vessel under hydraulic fatigue cycling and pressurization load without hurting the sensors by the external load.

     

  • loading
  • [1]
    缑林虎, 郑锡涛, 程勇. 平面缠绕炭纤维压力容器大变形有限元分析 [J]. 固体火箭技术, 2010, 33(2): 205–208. doi: 10.3969/j.issn.1006-2793.2010.02.019

    GOU L H, ZHENG X T, CHENG Y. Large deformation finite element analysis of planar carbon fiber wound composite pressure vessel [J]. Journal of Solid Rocket Technology, 2010, 33(2): 205–208. doi: 10.3969/j.issn.1006-2793.2010.02.019
    [2]
    郑津洋, 开方明, 刘仲强, 等. 轻质高压储氢容器 [J]. 化工学报, 2004, 55(Suppl 1): 130–133.

    ZHENG J Y, KAI F M, LIU Z Q, et al. Lightweight high-pressure hydrogen tank [J]. Journal of Industry and Engineering, 2004, 55(Suppl 1): 130–133.
    [3]
    杨斌, 章继峰, 梁文彦, 等. 玻璃纤维表面纳米SiO改性对GF/PCBT复合材料力学性能的影响 [J]. 复合材料学报, 2015, 32(3): 691–698.

    YANG B, ZHANG J F, LIANG W Y, et al. Effects of glass fiber surface modified by nano-SiO2 on mechanical properties of GF/PCBT composites [J]. Acta Metallurgica Sinica, 2015, 32(3): 691–698.
    [4]
    杨斌, 章继峰, 周利民. 玻璃纤维-碳纤维混杂增强PCBT复合材料层合板的制备及低速冲击性能 [J]. 复合材料学报, 2015, 32(2): 435–443.

    YANG B, ZHANG J F, ZHOU L M. Preparation and low-velocity impact properties of glass fiber-carbon fiber hybrid reinforced PCBT composite laminate [J]. Acta Metallurgica Sinica, 2015, 32(2): 435–443.
    [5]
    路智敏, 李强, 李卓. 基于爆破试验的CFRP固体火箭发动机壳体的可靠性设计 [J]. 复合材料学报, 2009, 26(2): 176–180. doi: 10.3321/j.issn:1000-3851.2009.02.031

    LU Z M, LI Q, LI Z. Reliability design of CFRP solid rocket motor vessel based on the burst experiment [J]. Acta Metallurgica Sinica, 2009, 26(2): 176–180. doi: 10.3321/j.issn:1000-3851.2009.02.031
    [6]
    OZEVIN D, HARDING J. Novel leak localization in pressurized pipeline networks using acoustic emission and geometric connectivity [J]. International Journal of Pressure Vessels and Piping, 2012, 92: 63–69. doi: 10.1016/j.ijpvp.2012.01.001
    [7]
    CHOU H Y, MOURITZ A P, BANNISTER M K, et al. Acoustic emission analysis of composite pressure vessels under constant and cyclic pressure [J]. Composites Part A: Applied Science and Manufacturing, 2015, 70: 111–120. doi: 10.1016/j.compositesa.2014.11.027
    [8]
    KHAN A, KO D K, LIM S C, et al. Structural vibration-based classification and prediction of delamination in smart composite laminates using deep learning neural network [J]. Composites Part B: Engineering, 2019, 161: 586–594. doi: 10.1016/j.compositesb.2018.12.118
    [9]
    王晓勇, 熊建平, 高义广. X射线切线照相检测技术在纤维缠绕压力容器检测中的应用 [J]. 航天制造技术, 2011(6): 65–68.

    WANG X Y, XIONG J P, GAO Y G. Application of X-ray inspection technique in detection of filament-wound pressure vessel [J]. Aerospace Manufacturing Technology, 2011(6): 65–68.
    [10]
    杜善义, 冷劲松, 顾震隆. 用应力波技术对配橡胶内衬的复合材料板壳进行无损检测 [J]. 复合材料学报, 1993, 10(1): 65–69.

    DU S Y, LENG J S, GU Z L. Non-destructive testing for composite plate and shell with rubber liner using stress wave technique [J]. Acta Metallurgica Sinica, 1993, 10(1): 65–69.
    [11]
    乔业程, 王福强. 压力容器氢损伤的监测与检测方法 [J]. 橡塑技术与装备, 2018, 44(20): 54–56.

    QIAO Y C, WANG F Q. Monitoring and detection of hydrogen damage in pressure vessels [J]. China Rubber/Plastics Technology and Equipment, 2018, 44(20): 54–56.
    [12]
    赵海涛, 张博明, 武湛君, 等. 纤维缠绕复合材料压力容器健康监测研究进展 [J]. 压力容器, 2007, 24(3): 48–61. doi: 10.3969/j.issn.1001-4837.2007.03.012

    ZHAO H T, ZHANG B M, WU Z J, et al. Development of health monitoring for filament wound composite pressure vessels [J]. Pressure Vessel Technology, 2007, 24(3): 48–61. doi: 10.3969/j.issn.1001-4837.2007.03.012
    [13]
    BELLAN F, BULLETTI A, CAPINERI L, et al. A new design and manufacturing process for embedded Lamb waves interdigital transducers based on piezopolymer film [J]. Sensors and Actuators A, 2005, 123: 379–387.
    [14]
    AI D, ZHU H, LUO H. Sensitivity of embedded active PZT sensor for concrete structural impact damage detection [J]. Construction and Building Materials, 2016, 111: 348–357. doi: 10.1016/j.conbuildmat.2016.02.094
    [15]
    ANNAMDAS V G M, SOH C K. Embedded piezoelectric ceramic transducers in sandwiched beams [J]. Smart Materials and Structures, 2006, 15(2): 538–549. doi: 10.1088/0964-1726/15/2/037
    [16]
    DZIENDZIKOWSKI M, KURNYTA A, DRAGAN K, et al. In situ barely visible impact damage detection and localization for composite structures using surface mounted and embedded PZT transducers: a comparative study [J]. Mechanical Systems and Signal Processing, 2016, 78: 91–106. doi: 10.1016/j.ymssp.2015.09.021
    [17]
    GHIMIRE M, WANG C, DIXON K, et al. In situ monitoring of prestressed concrete using embedded fiber loop ringdown strain sensor [J]. Measurement, 2018, 124: 224–232. doi: 10.1016/j.measurement.2018.04.017
    [18]
    WANG Y, WANG Y, HAN B, et al. Strain monitoring of concrete components using embedded carbon nanofibers/epoxy sensors [J]. Construction and Building Materials, 2018, 186: 367–378. doi: 10.1016/j.conbuildmat.2018.07.147
    [19]
    CHOWDHURY N T, JOOSTEN M W, PEARCE G M K. An embedded meshing technique (SET) for analysing local strain distributions in textile composites [J]. Composite Structures, 2019, 210: 294–309. doi: 10.1016/j.compstruct.2018.11.026
    [20]
    KANERVA M, ANTUNES P, SARLIN E, et al. Direct measurement of residual strains in CFRP-tungsten hybrids using embedded strain gauges [J]. Materials & Design, 2017, 127: 352–363.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(8)  / Tables(3)

    Article Metrics

    Article views(6450) PDF downloads(33) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return